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Thread: Water Separator or Fuel filter?
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10-07-2017, 03:20 PM #16
This is the perfect reply for any direct injected outboard...or any fuel injected outboard (2 or 4 stroke) if you don't like having pricey fuel system problems. Much easier and cost effective to spin on a filter every 250 hours than paying your mechanic. $75 for filter/water separator system and less than half that for 2 minute filter changes and expensive fuel system problems just don't happen anymore.
96 Bullet 20cc, Yamaha OX 250+, 10" jack, labbed 30" Bravo LH w/1.25" exhaust pipes, counter rotating Bob's lower...it goes faster when you spin it the other way...
02 Dodge Cummins 2500 reg cab 4x4, converted long to short bed, up a foot, twins, injectors, fully built auto, dyno'd 582hp/1015tq
99 Dodge Viper GTS Coupe, 8.0L V-10, lowered 1", Corsa pipes/no cats, 450hp/500tq
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10-08-2017, 02:47 PM #17
George, Do you run 5/16" fuel line or 3/8" up to the Vacuum pump for a VST motor?
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10-08-2017, 02:53 PM #18
I can't speak for George but 3/8 all the way to the LP's on V6's. You would be fine with 5/16 on V4 and below.
96 Bullet 20cc, Yamaha OX 250+, 10" jack, labbed 30" Bravo LH w/1.25" exhaust pipes, counter rotating Bob's lower...it goes faster when you spin it the other way...
02 Dodge Cummins 2500 reg cab 4x4, converted long to short bed, up a foot, twins, injectors, fully built auto, dyno'd 582hp/1015tq
99 Dodge Viper GTS Coupe, 8.0L V-10, lowered 1", Corsa pipes/no cats, 450hp/500tq
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10-08-2017, 03:00 PM #19
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Bullet 20cc thanked for this post
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10-08-2017, 03:35 PM #20
100% true on stock Mercury motors...but 3/8 fittings on stock big boy (V6) Yamahas. Why does Mercury go small and Yamaha goes big? Fuel starvation is not something to be chanced on high rpm outboards...especially 2 strokes. Fuel starvation at higher rpm's = lean conditions and a very expensive POP! How much does 3/8 fittings and fuel line cost? Very inexpensive insurance...but with anything to each their own.
96 Bullet 20cc, Yamaha OX 250+, 10" jack, labbed 30" Bravo LH w/1.25" exhaust pipes, counter rotating Bob's lower...it goes faster when you spin it the other way...
02 Dodge Cummins 2500 reg cab 4x4, converted long to short bed, up a foot, twins, injectors, fully built auto, dyno'd 582hp/1015tq
99 Dodge Viper GTS Coupe, 8.0L V-10, lowered 1", Corsa pipes/no cats, 450hp/500tq
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10-10-2017, 07:55 AM #21
I'm running 3/8 on my XS's but I gotta ask ... How can a motor that uses 1/2 the fuel my old 300 Pro Max burned need anything bigger than Mercurys supplied 5/16 pigtail.
I used to run pre-filters ... did not with my new XS's. I have new tanks and am going to look @ the vst filters @ the end of the year (100/110 hrs.) All that I see @ risk with normal maintenance is the transfer pump.
All I found in my pre-filters in the past (old tanks) was fiberglass when they finally came un-glued. (450 hrs.)
my $ .02 :-)Wriggleys gum makes me think of boating, "Double your engines, Double your fun"
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10-10-2017, 07:57 AM #22
300X (fuel disposal plant) comes with same 5/16" fuel hose and low pressure pump
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10-10-2017, 12:50 PM #23
I run 3/8 line on everything...I have seen 3.o liter mercs and yamahas have issues with 5/16 line...if the runs were really short with limited bends and fittings and whatnot you could probably get away with 5/16 but i aint taking a chance....
1984 28 ghost twin 200 Yamah ProVs (SOLD)
1997 21 Superboat Legend 250 VMAXXX (SOLD)
2001 25 Concept CC 250EFI (SOLD)
2002 24 Superboat Step 250EFI (SOLD)
1997 21 Checkmate Pulsare 200EFI Merc (Beater Boat)(SOLD)
1994 20 Hydrasport 225 Optimax (SOLD)
1998 27 progression Twin 225 Mercs (SOLD)
2005 23 Kryptonite 300 Promax (SOLD)
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Bullet 20cc thanked for this post
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10-10-2017, 01:19 PM #24
All good questions for Brunswick (before 2014) to answer about those Mercury motors. Also why did they start making plastic bowling pins when their wooden pins sounded better? Also are their billiard balls still made of ivory or are they using synthetic materials since elephants are more protected now?
The Yamaha guys are busy engineering exhaust systems for ridiculously expensive supercars like the Lexus LFA in addition to producing superbikes, banshees, dirt bikes, snowmobiles, waverunners and lots of precision musical instruments (I play their drums). And for some reason those engineering masters of the universe put a 3/8 nipple on their 250's...go figure.96 Bullet 20cc, Yamaha OX 250+, 10" jack, labbed 30" Bravo LH w/1.25" exhaust pipes, counter rotating Bob's lower...it goes faster when you spin it the other way...
02 Dodge Cummins 2500 reg cab 4x4, converted long to short bed, up a foot, twins, injectors, fully built auto, dyno'd 582hp/1015tq
99 Dodge Viper GTS Coupe, 8.0L V-10, lowered 1", Corsa pipes/no cats, 450hp/500tq
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10-10-2017, 01:25 PM #2596 Bullet 20cc, Yamaha OX 250+, 10" jack, labbed 30" Bravo LH w/1.25" exhaust pipes, counter rotating Bob's lower...it goes faster when you spin it the other way...

02 Dodge Cummins 2500 reg cab 4x4, converted long to short bed, up a foot, twins, injectors, fully built auto, dyno'd 582hp/1015tq
99 Dodge Viper GTS Coupe, 8.0L V-10, lowered 1", Corsa pipes/no cats, 450hp/500tq
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10-14-2017, 10:12 PM #26
So after many years of rigging boats and using a mercury water separator religiously (some using a racor spin on with a clear bowl) but mostly just a steel can.
I began to research a better way to filter todays alcohol infused fuel and found this Racor fuel filter with a built in Primer pump.
Using this will eliminate the use of todays crappy primer bulbs as well.
The mercury filter is rated around 60 GPH when using a racor element and only has 1/4" npt fittings , This Racor filter is capable of 90 GPH and has full 3/8" npt fittings.
you could almost rig 2 engines off this one filter (not that I would) the cost is almost the same for the Racor vs. the mercury plus the cost of a primer bulb.
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10-15-2017, 03:10 PM #27
Screaming And Flying!
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I gave up on the plastic bowl racors. The alcohol kept eating the plastic and when you gave the primer a pump the bowl would blow off. I am not kidding! I went to the wix filters that are all metal.
83 V-King, 96 Mariner, ff block 2.5 w/a 28p chopper
Ain't it great to have papa TRUMP back at the helm?
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10-15-2017, 05:25 PM #28
Are you serious!? I have run the plastic bowls for as long as I can remember...probably since they came out. The fuel pump here gives 10% ethanol (probably 10% horse urine too) and never even had a leak. I do put a new filter and bowl on at the same time when I change but that's not til every season...about 200 hours give or take. Kinda scares me a little now...that's bigtime fire hazard! Not cool...

Anybody else ever had that happen?96 Bullet 20cc, Yamaha OX 250+, 10" jack, labbed 30" Bravo LH w/1.25" exhaust pipes, counter rotating Bob's lower...it goes faster when you spin it the other way...
02 Dodge Cummins 2500 reg cab 4x4, converted long to short bed, up a foot, twins, injectors, fully built auto, dyno'd 582hp/1015tq
99 Dodge Viper GTS Coupe, 8.0L V-10, lowered 1", Corsa pipes/no cats, 450hp/500tq
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10-15-2017, 05:42 PM #29
The new Bowls are alcohol compliant, I have seen some of the early ones turn to goo but those were made before the govt. started using liquor for fuel additive!
Be careful buying new old stock on ebay you may get one that will dissolve.
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Bullet 20cc thanked for this post
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10-15-2017, 05:48 PM #3096 Bullet 20cc, Yamaha OX 250+, 10" jack, labbed 30" Bravo LH w/1.25" exhaust pipes, counter rotating Bob's lower...it goes faster when you spin it the other way...

02 Dodge Cummins 2500 reg cab 4x4, converted long to short bed, up a foot, twins, injectors, fully built auto, dyno'd 582hp/1015tq
99 Dodge Viper GTS Coupe, 8.0L V-10, lowered 1", Corsa pipes/no cats, 450hp/500tq
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