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  1. #46
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    Liquid nitrogen on the piston should shrink it enough to slip long feeler gauges in place.......

  2. Likes WillySteve liked this post
  3. #47
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    First motor I built I did the same thing. Put Piston in bore upside down went to answer the phone herd a click and the rings opened up and locking it in the bottom of the bore. I didn't want to pull the sleeve and had extra Pistons so I drilled the piston out through the rod slot and threw the rings in a few spots with 1/2" bit then worked the rings out of the lands by prying and pulling them out through the rod slot. Not fun....
    Quartershot T-3R 15" 3.5L E-Tec 1.62 Sportmaster


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  5. #48
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    Quote Originally Posted by baja200merk View Post
    First motor I built I did the same thing. Put Piston in bore upside down went to answer the phone herd a click and the rings opened up and locking it in the bottom of the bore. I didn't want to pull the sleeve and had extra Pistons so I drilled the piston out through the rod slot and threw the rings in a few spots with 1/2" bit then worked the rings out of the lands by prying and pulling them out through the rod slot. Not fun....
    thats what my friend did
    2023 TUFF 25

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  7. #49
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    Its been 6 days now. Did the piston and ring finally come out?
    If I don't ask any questions, I'll never learn anything.

  8. #50
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    It's a BOY!!!

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  10. #51
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    OK I must ask, why piston on ring to check? Ring squared in the bore at different heights, measure gap. No issues,true numbers.

  11. #52
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    Quote Originally Posted by RBT View Post
    thats what my friend did
    I was 17 freaking out

    Quote Originally Posted by FMP View Post
    OK I must ask, why piston on ring to check? Ring squared in the bore at different heights, measure gap. No issues,true numbers.
    What if the used piston have some slightly collapsed skirts.
    Quartershot T-3R 15" 3.5L E-Tec 1.62 Sportmaster


  12. #53
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    And?

  13. Likes RIVERRUMMER 70 liked this post
  14. #54
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    Sorry I haven't kept everyone updated, heading up to the Suwannee this weekend for the Ice Breaker run and have been cleaning and getting the boat ready to go. So, I haven't messed with it yet. I have been advised I could try to clean the ring and the groove really well with Brakleen and use some strong super glue and slowly glue the ring into the groove by using a glue horn from the hobby shop, and pressing the ring down through the rod slot with a small flat tip screw driver after applying the glue and slowly rotating it until it's fully glued in the groove and hopefully push it back out.

    If that doesn't work I'm gonna go with the .002" 12" feeler gauges and create a ramp for the ring and hopefully get it back into the bore.

    And, I have sure as hell have learned to never do something this stupid again. I really appreciate all the help and invite everyone that has any type off suggestions to keep posting.

    I will keep everyone posted on how I manage to finally to get this thing out.

  15. #55
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    I guess it was wrong to say I was checking the end gap of the ring...What I did was put a new set of rings on the piston and pushed it in the bore to see was the resistance better than it was with the worn out rings by pulling it back out with a little quick force by using the wrist pin and thought yeah this feels alot better and my dumbass got happy and pushed it in to far and "CLICK" and here I am now.

  16. #56
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    The piston is out!!!!!

    I tried gluing the ring and it would not harden up enough to hold in the groove. I tried the feeler guages and I could get the feeler guage to stay in place. So, I pulled out the drill and went to work. Sure took awhile but managed to remove it with no damage to the block and I sure will never ever do that again....

    Click image for larger version. 

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  17. Likes Dave Strong, Capt.Insane-o, Go Time liked this post
  18. #57
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    You need to save that garage art for the rest of your life. What not to ever do again. Put it on a trophy stand
    If I don't ask any questions, I'll never learn anything.

  19. #58
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    Quote Originally Posted by FasterDaddyFaster View Post
    I tried gluing the ring and it would not harden up enough to hold in the groove. I tried the feeler guages and I could get the feeler guage to stay in place. So, I pulled out the drill and went to work. Sure took awhile but managed to remove it with no damage to the block and I sure will never ever do that again....

    Click image for larger version. 

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    That needs you go on the wall of Fame or Shame. Glad you got it out.

    Dave
    1980 Cougar 19 tunnel,90 2.4L Bridgeport EFI in middle of restoration.
    1988 BAJA Sunsport 186, 96 225 Pro Max
    79 12' Auminum, 95 Merc 9.9
    RIP Stu
    "So many idiots, so few bullets"

  20. #59
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    Nothing Beats Experience!!!
    WillySteve Hendricks



    20XDC Bullet/Modified Merc 260
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    10' Cougar Cub/Merc 25HP On The Bottle!
    18" Home Made Tunnel/OS .021XM Outboard on 50% Nitro and Expansion Chamber

  21. #60
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    might work

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