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Thread: Shift Shaft Coupler Position
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11-28-2020, 02:16 PM #1
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11-28-2020, 10:40 PM #2
I’m a 2.5 guy.....so take it for what it’s worth but I think “B”
'95 STV "The Blue Goose"
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11-29-2020, 09:11 AM #3
"A" keeps the mushroom coupler from "falling" up and off the lower shaft.
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racervboat liked this post
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11-29-2020, 09:28 AM #4
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The top image in your post is how mine goes together.
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11-29-2020, 11:55 AM #5
Well there ya go.....don’t listen to us little motor guys lol
'95 STV "The Blue Goose"
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11-29-2020, 02:51 PM #6
I haven't seen a 2.5 shift shaft since before Thanksgiving.
If memory serves me correctly .. the little couple guy is pined to the shaft, and loads from the top .. yes / no ..
<---{Quicksilver 101[-=
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11-29-2020, 02:56 PM #7
The Historic Photo Master
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...aaaayyyy...
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11-29-2020, 02:57 PM #8
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...beeeeee...
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11-29-2020, 03:30 PM #9
"B" will not fit up into the exhaust plate (the hole is too small).
"A" is the correct way and as the Merc manual shows it.
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11-29-2020, 04:59 PM #10
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This is what is shown in the Mercury Manual I purchased when I got the motor new. This is why I am questioning the correct position. The motor is a 2010 Sport XS 225 3L with a Sportmaster.
FUJIMO: Please rotate.
Last edited by 4Speed; 11-29-2020 at 05:07 PM.
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11-30-2020, 06:25 AM #11
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Bump for additional thoughts/ comments
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11-30-2020, 11:19 AM #12
Welp, you got all the parts in your hand .. go head and take 10 seconds and try to slip it together .... CLUNK
Things that I don't know, or not familiar with , I got this walkie-talkie thing that also takes pit-chers .. film is cheap ... so I take a bunch of em ..
More from Murk-rey ...
https://www.mercruiserparts.com/bam/...30641/7456/190
#28 is the little plastic guy in the adapter plate ( I know guys who throw it away )
#19 is the lower coupler ..

1 840192T6 PLATE ASSEMBLY, Exhaust ACT 
$1,726.29 $1,546.15 1 2 17-43044 --PIN, Dowel - Without Hole (.375 x .625) ACT $1.80 $1.76 2 3 22-428611 --FITTING, Pipe - Brass (.750-14) ACT $8.60 $8.39 1 4 10-81893435 --SCREW, (M8 x 35) ACT $3.10 $3.03 2 5 65663A2 --COVER ASSEMBLY ACT $48.58 $47.71 1 6 65664A1 --PLATE ASSEMBLY, Relief Valve ACT 
$23.33 $22.92 1 7 27-88907003 ----GASKET ACT 
$3.00 $2.93 2 8 10-69570 --SCREW, (#10-16 x .750) ACT $1.40 $1.37 1 9 12-76451 --WASHER ACT $2.10 $2.05 1 10 648771 --DIAPHRAGM ACT $8.30 $8.10 1 11 24-64878 --SPRING, (Black) ACT $5.20 $5.08 1 12 814189 --POPPET ACT $8.40 $8.20 1 13 25-814191 --GROMMET ACT $7.10 $6.93 1 14 814190 --CARRIER ACT $9.00 $8.78 1 15 23-840193 SPACER ACT $5.01 $4.91 2 16 27-832933006 GASKET 8329334 SS/ACT 
$78.92 $75.91 2 16 27-832933006 GASKET 8329335 SS/ACT 
$78.92 $75.91 2 17 27-832934006 GASKET (LOWER) 8329344 SS/ACT 
$104.25 $96.08 1 18 17-8M0043826 PIN, Dowel (.875) 823106 SS/ACT 
$1.71 $1.68 2 19 43585 COUPLING ACT $25.25 $24.80 1 20 10-81893435 SCREW, (M8 x 35) ACT $3.10 $3.03 6 21 11-401386 NUT, (M6) Stainless Steel ACT $3.70 $3.61 1 22 12-35459 WASHER ACT $1.30 $1.27 1 23 8539683 SLIDE ACT $12.50 $12.19 1 24 11-401386 NUT, (M6) Stainless Steel ACT $3.70 $3.61 1 25 883142A03 SHIFT LINK 883142A2 SS/ACT 
$83.67 $80.48 1 25 883142A03 SHIFT LINK KIT ACT 
$83.67 $80.48 1 26 23-42994 BUSHING ACT $2.50 $2.44 1 27 8M0036408 SHIFT SHAFT, Upper 8240701 SS/ACT 
$149.58 $137.86 1 27 8M0046246 SHIFT SHAFT, Upper 8240702 SS/ACT 
$125.33 $115.51 1 28 23-48237 BUSHING ACT $1.75 $1.72 1 29 22-8533394 FITTING ACT 
$19.90 $19.41 2 30 54-855228 CLAMP, (25.6 mm) 888988014 SS/ACT 
$3.40 $3.32 2 30 54-815504406 CLAMP, Worm Gear ACT 
$2.20 $2.15 2 31 32-8404462 HOSE ACT 
$21.50 $21.12 1 32 32-8404461 HOSE ACT 
$20.50 $20.13 1 33 22-8552141 FITTING ACT $28.75 $28.23 2 - 27-832933A01 GASKET SET, Powerhead ACT $252.20 $232.39 1 - 61-840756A04 POWERHEAD ASSEMBLY 840756A03 SS/NLA 
$0.00 $0.00 1 - 61-840756A04 POWERHEAD ASSEMBLY NLA 
$0.00 $0.00 1
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11-30-2020, 11:59 AM #13
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...jeeez thats a nice camera...
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11-30-2020, 11:59 AM #14
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11-30-2020, 06:03 PM #15
I have seen that picture from the Merc manual before. It is incorrect. It will not go together with the big part on top. Just try it.
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