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  1. #1
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    pro max overheating

    I have a 1996 pro max 225 it was running fine then started running hotter still pumping good water switched lower units for one with newer water pump problem is worse replace thermostats next ???

  2. #2
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    Dirt and gravel in your mid?
    1990 Shadow bass boat w/ 2.4 200 Merc. Totally resto'd boat and love it!

  3. #3
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    no motor well cared for lots of fogging oil but it ran good for about 30 miles then started to overheat its a new motor to me but was well cared for by previous owner

  4. #4
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    popit valve can this be removed?

  5. #5
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    What is water pressure at idle, 4000rpm and WOT?

    Dave
    1980 Cougar 19 tunnel,90 2.4L Bridgeport EFI in middle of restoration.
    1988 BAJA Sunsport 186, 96 225 Pro Max
    79 12' Auminum, 95 Merc 9.9
    RIP Stu
    "So many idiots, so few bullets"

  6. #6
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    water pressure low at idle just 3-4 lbs higher rpm around 10 up to 12 seems low but water really dumps out of tell tale

  7. #7
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    You can check stats by pushing open and stick a piece of tag wire in open spot. Suspend in a pot of water, have thermometer in pot at same height as stats. Heat water and stats will drop off tag wire around 143°. If they don't fall untill much higher temp or fall at all. Replace them.

    Dave
    1980 Cougar 19 tunnel,90 2.4L Bridgeport EFI in middle of restoration.
    1988 BAJA Sunsport 186, 96 225 Pro Max
    79 12' Auminum, 95 Merc 9.9
    RIP Stu
    "So many idiots, so few bullets"

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  9. #8
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    Check to see if the poppit grommet hasn't been pushed out of the block.

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  11. #9
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    also check tha large "washer" (seats against tha diaphram) for being warped?...

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  13. #10
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    Washer is definitely warped ordered new poppet kit, thermostats and water pump hopefully that will fix the problem. Thanks so much to everyone for the advice, S n F my favorite web site!

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  15. #11
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    Quote Originally Posted by Merc Speed View Post
    Washer is definitely warped ordered new poppet kit, thermostats and water pump hopefully that will fix the problem. Thanks so much to everyone for the advice, S n F my favorite web site!
    I got sick of those washers getting dished, made one of aluminum.

    Dave
    1980 Cougar 19 tunnel,90 2.4L Bridgeport EFI in middle of restoration.
    1988 BAJA Sunsport 186, 96 225 Pro Max
    79 12' Auminum, 95 Merc 9.9
    RIP Stu
    "So many idiots, so few bullets"

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  17. #12
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    Made a aluminum washer today thanks Dave

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