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  1. #1
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    Smile stripped out spark plug hole

    What is the best way to fix this...without removing head.
    I fixed 2 holes, but one did not last.
    Used something like these
    link

    I think I used the wrong loctite as it unthreaded just a mile away from ramp

    thinking of using these instead
    link
    Best regards,
    David

    1989 Lavey 20.8 Sebring Mod-VP
    formerly DEAD 1995 2.5 Mercury with carbs.
    Now, 2.4 200 as it came from Mercury...Stock!
    22" small hub HighFive
    5900 rpm fully loaded down with friends and cooler
    6200-6300 rpm with me alone.

    We ski, tube and pleasure boat

  2. #2
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    The inserts in the bottom link seem to work fine in my truck. Just did one about a week ago. If you can find them it is best to use aluminum inserts for proper heat transfer.

    Rock
    Team Junk

    No sparkling wiggles in here, only dump truck grinches.

    "Screamin Heathen"

  3. #3
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    I use time serts for ALL thread repairs , works great ...Oh and you must pull the head !!

    Jay
    Last edited by Jay Smith; 05-22-2019 at 08:32 AM.
    Jay @ JSRE


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  5. #4
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    The biggest concern is not getting anything into the cylinder..... you don't want any abraisives in there. Pulling the head is your best bet IMHO
    "One of the penalties for refusing to participate in politics is that you end up being governed by your inferiors". Plato .

  6. #5
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    Pulling head is definitely the best way but if you don't then pack as much grease around the tap as you can. On my Ford truck we used a special two stepped tap that eliminated drilling. Coated insert with high heat Loctite, staked it in place and she works fine.

    Rock
    Team Junk

    No sparkling wiggles in here, only dump truck grinches.

    "Screamin Heathen"

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  8. #6
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    Another vote for pull the head. Not sure what motor this is on, but if it were mine the head would come off.

  9. #7
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    I had an opti where the first few threads were a little gummed up. I could not get the spark plug to go in. A reverse tap worked perfectly. Not sure how stripped yours is.

  10. #8
    Join Date
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    http://www.timesert.com/html/sparkplug.html And definitely remove the head. its just good insurance. Its to late when some metal gets in the cylinder and causes damage.
    Bud Conner "Heathen" "Defending Our Constitution"

    FOR ALL ENGINE APPLICATIONS
    DRY Film Lubricant for Piston Skirts & Cranks + Thermal Barrier Ceramic Coatings for Piston Tops, Combustion Chambers, Valves etc !!



  11. #9
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    I have to do a couple holes on an old 100 inline today. With those you ttake the transfer port cover off and blow whatever chips that may fall in the cylinder out with an air compressor.

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