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  1. #16
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    Will probably here it pop over here on the east coast

  2. #17
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    Quote Originally Posted by vnemous View Post
    Will probably here it pop over here on the east coast
    Lol...I hope you do!
    96 Bullet 20cc, Yamaha OX 250+, 10" jack, labbed 30" Bravo LH w/1.25" exhaust pipes, counter rotating Bob's lower...it goes faster when you spin it the other way...

    02 Dodge Cummins 2500 reg cab 4x4, converted long to short bed, up a foot, twins, injectors, fully built auto, dyno'd 582hp/1015tq

    99 Dodge Viper GTS Coupe, 8.0L V-10, lowered 1", Corsa pipes/no cats, 450hp/500tq

  3. #18
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    Take two bars of some flat stock, set them over the exhaust opening, put the prop on the shaft, put the thrust washer on top, screw the nut on and tighten it. It will come out. I assume this is a Merc case.

  4. Thanks phillnjack, gfinch, Bullet 20cc thanked for this post
  5. #19
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    Quote Originally Posted by Capt.Insane-o View Post
    Take two bars of some flat stock, set them over the exhaust opening, put the prop on the shaft, put the thrust washer on top, screw the nut on and tighten it. It will come out. I assume this is a Merc case.
    Success!!! It's out! Thanks Capt.Insane-o! I can't believe how easy this method was...with no fancy tools whatsoever! Didn't even have to torque on the prop nut...it effortlessly walked it out! Pulled out the shaft and carrier together...I couldn't believe it! I kept adding flat stock to each side...used (3) 1/4" flat stock pieces total per side and had to keep adding a washers under the prop nut and used an old prop just in case...but it was ridiculously easy!

    There were a bunch of good tips on this from everyone and I really appreciate everybody's help!

    I took some pics while I was doing it...going to drink some now.
    Attached Thumbnails Attached Thumbnails 20171129_151003.jpg   20171129_143311.jpg   20171129_143201.jpg  
    Last edited by Bullet 20cc; 11-29-2017 at 04:59 PM.
    96 Bullet 20cc, Yamaha OX 250+, 10" jack, labbed 30" Bravo LH w/1.25" exhaust pipes, counter rotating Bob's lower...it goes faster when you spin it the other way...

    02 Dodge Cummins 2500 reg cab 4x4, converted long to short bed, up a foot, twins, injectors, fully built auto, dyno'd 582hp/1015tq

    99 Dodge Viper GTS Coupe, 8.0L V-10, lowered 1", Corsa pipes/no cats, 450hp/500tq

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  7. #20
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    that was a very good idea indeed, another very simple idea that works !!! brilliant , and glad it now out.

    this is where plain old brute force and ignorance can beat a expensive tool .. Capt.Insane-o strikes again

  8. #21
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    Haha you said Force

  9. #22
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    Quote Originally Posted by phillnjack View Post
    that was a very good idea indeed, another very simple idea that works !!! brilliant , and glad it now out.

    this is where plain old brute force and ignorance can beat a expensive tool .. Capt.Insane-o strikes again
    Right!? I still can't believe how easy it was. I'm sure I'll use your slide hammer advice on getting the drive shaft out. Found water intrusion at the seals under the water pump and some surface rust around the top of the pinion gear. And the drive shaft is siezed. Probably gonna put a piece of galvanized pipe over the shaft and weld a stop plate near the top of it and start smacking away. Pretty sure the drive shaft will be toast down low so already assume I'll need a new one. Everything else looks good inside...just gonna need bearings and seals and should be good to go...
    96 Bullet 20cc, Yamaha OX 250+, 10" jack, labbed 30" Bravo LH w/1.25" exhaust pipes, counter rotating Bob's lower...it goes faster when you spin it the other way...

    02 Dodge Cummins 2500 reg cab 4x4, converted long to short bed, up a foot, twins, injectors, fully built auto, dyno'd 582hp/1015tq

    99 Dodge Viper GTS Coupe, 8.0L V-10, lowered 1", Corsa pipes/no cats, 450hp/500tq

  10. #23
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    Nice! Can the propshaft come out on the merc or do you first have to do something? Put in neutral I guess?
    http://www.geocities.com/fletcher_arrowbeau

    Fletcher 17F6
    Hydrostream HST 20F

  11. #24
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    Something I should have mentioned, on the small ez shift Mercs pull the shift shaft out first, with cruisers and the 3 liter cases the carrier will only come out 1/2 to 3/4 of an inch or so until it bottoms out the clutch dog and the bell crank or case will break.

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  13. #25
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    .



    Bullet,


    Please continue this thread on parts replaced, lower unit fixes, etc...


    very interested to learn how lowers are fixed.



    .

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  15. #26
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    Quote Originally Posted by Capt.Insane-o View Post
    Something I should have mentioned, on the small ez shift Mercs pull the shift shaft out first, with cruisers and the 3 liter cases the carrier will only come out 1/2 to 3/4 of an inch or so until it bottoms out the clutch dog and the bell crank or case will break.
    Good point, this is a Yamaha case but also had to pull the shift shaft first since it pulled the entire shaft and carrier out as one very neat and tidy assembly...which was way better since the carrier/shaft assembly is way easier to separate and work with outside of the case.
    96 Bullet 20cc, Yamaha OX 250+, 10" jack, labbed 30" Bravo LH w/1.25" exhaust pipes, counter rotating Bob's lower...it goes faster when you spin it the other way...

    02 Dodge Cummins 2500 reg cab 4x4, converted long to short bed, up a foot, twins, injectors, fully built auto, dyno'd 582hp/1015tq

    99 Dodge Viper GTS Coupe, 8.0L V-10, lowered 1", Corsa pipes/no cats, 450hp/500tq

  16. #27
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    Quote Originally Posted by noli View Post
    .



    Bullet,


    Please continue this thread on parts replaced, lower unit fixes, etc...


    very interested to learn how lowers are fixed.



    .
    I'll do what I can...with a few more bad pics and some more lackluster commentary...
    96 Bullet 20cc, Yamaha OX 250+, 10" jack, labbed 30" Bravo LH w/1.25" exhaust pipes, counter rotating Bob's lower...it goes faster when you spin it the other way...

    02 Dodge Cummins 2500 reg cab 4x4, converted long to short bed, up a foot, twins, injectors, fully built auto, dyno'd 582hp/1015tq

    99 Dodge Viper GTS Coupe, 8.0L V-10, lowered 1", Corsa pipes/no cats, 450hp/500tq

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  18. #28
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    WOW Redneck engineering strikes again. LOL
    Speed cost money. How fast you wanna go?
    I have done so much with so little for so long, I can now do the impossible with nothing!

  19. #29
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    Make sure nobody pinned the carrier and covered holes with bondo and painted it, been there b4

  20. #30
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    Hi Capt. Insane-o. I have a very stuck bearing carrier, similar to Bullet. I tried your methods since nothing else was working. Unfortunately the drive shaft now spins when tightening the prop nut to the prop shaft. Do you have any suggestions? Thanks, Rob

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