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Thread: Bridgeport help
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11-02-2015, 07:15 AM #1
Bridgeport help
Got a friends Bridgeport to rebuild and it really needs pistons....is there a source for new Bridgeport pistons? I haven't messed with one of these in ages and couldn't find them aftermarket and Mercury is NLA. Can the stock 2.4 200 piston be modified (machined) to work and does someone on S&F do this? Thanks for the help. Mark
Go Time
2003XS GS 225 Promax/ 260 / 280
26 Regulator twin 250 EFI
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11-02-2015, 11:47 AM #2
It appears wizzard makes a 2.4L Bridgeport piston with the flat land machined on the piston. I think you have to modify the others yourself...this is what I've been able to find, if anyone is interested.
Go Time
2003XS GS 225 Promax/ 260 / 280
26 Regulator twin 250 EFI
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11-02-2015, 12:54 PM #3
Yes Wizzard is the only people that make a Bridgeport specific piston. Others can be modified but make sure to not use the rings for Chrome bore coating.
Dave1980 Cougar 19 tunnel,90 2.4L Bridgeport EFI in middle of restoration.
1988 BAJA Sunsport 186, 96 225 Pro Max
79 12' Auminum, 95 Merc 9.9
RIP Stu
"So many idiots, so few bullets"
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11-02-2015, 03:33 PM #4
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11-02-2015, 04:21 PM #5
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11-03-2015, 05:44 PM #65000 RPM
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John Marles at US1 can cut the piston for the bridge. He did a set for me not to long ago
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11-04-2015, 07:15 AM #7
Thanks for the responses
Go Time
2003XS GS 225 Promax/ 260 / 280
26 Regulator twin 250 EFI
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11-04-2015, 11:25 PM #8'89 Hydrostream Vegas XT, '90 Merc 2.4 Bridgeport PCU EFI
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12-10-2015, 02:41 PM #95000 RPM
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I may be wrong, if my memory serves me, the "cut" or millwork done on the piston is for bridge cooling.. Broken bridges were common. If you steel sleeve the block, you won't need this millwork done. You can use XR2 chrome rings on these pistons if you go with steel sleeves.
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12-11-2015, 08:15 AM #10
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12-11-2015, 10:35 AM #115000 RPM
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My apologies.. XR4 rings will work (Keystone), not XR2.
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12-11-2015, 10:48 AM #125000 RPM
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Also.. The millwork done on the piston is not as effective as Mercury originally had expected, so they drilled two very small holes (I don't remember the size) through the piston about an inch or so apart in the center of the millwork. This allowed unmetered fuel and oil to enter and pass along the entire millwork surface. This added cooling, however, did not entirely solve the broken bridge issue. I always re-sleeved every Bridgeport motor I ever owned, never ran them as factory chrome.. US Chrome (Wisconsin) did all me sleeves, they are close enough to me that I would drop the block off to them. Then up to Merten's for some performance tweaks. By the way.. I've never dyno'ed these motors after sleeving, but for some reason after sleeving I lost a bit of performance. I was told this by US Chrome, so I didn't have high expectations after sleeving these blocks.. At the end of the day, I would loose a few MPH, but, as acceleration goes and the history of the MODVP, still felt like you were being pulled down the lake by a leer jet..
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12-13-2015, 05:14 PM #13Supporting Vendor
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Now I am confused....if it is factory Nik plated B'port it uses chrome rings. if it is cast iron sleeved, it uses chrome rings.....the chrome bore motors used unplated rings???? Or has time erased the memory? One thing for sure a 2.0 ring of any material will have a tough time working out!!
I still have an old carbed B'port. It has 3 cast sleeves and 3 factory nik cylinders. We put a 150 hp nitrous system on it back in the early 1990's. It is still a blast to run. Pulls harder than the hottest 300 Drag motor I ever owned for about 500 feet. If I remember the bridges in the nik cylinders were lightly dressed with an abrasive roll to lay them back a little and thinned down
Pistons had milled flat and gas ports. The cast cylinders didnt seem to care.
I have a big old 2.5 .030 over Z port motor laying in the corner that I have never tried to run. It needs pistons. might have to give it a whirl this year.Last edited by LongShot; 12-13-2015 at 05:25 PM.
Dave Hensley
1986 XR2002 /12" Mariner and string steering
18' Pugh Hydro
1992 XTB-21/225 ProMax
The barn is emptying out!!!
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12-13-2015, 05:29 PM #14
Dave you are correct on the ring thing, chrome bore has a specific ring to that plating alone.
Dave1980 Cougar 19 tunnel,90 2.4L Bridgeport EFI in middle of restoration.
1988 BAJA Sunsport 186, 96 225 Pro Max
79 12' Auminum, 95 Merc 9.9
RIP Stu
"So many idiots, so few bullets"
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03-21-2016, 10:05 AM #15
Anyone have the correct part number for a nik bridgeport, mahle piston, piston ring set? The rings that were sent to me are #39-816802a12. The rings I took out were gold rings. The new ones are not. Thanks
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