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01-27-2015, 04:08 PM #15000 RPM
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Bridgeport information on rebuilding
i have my powerhead in the shop at this moment, and they said i have two cracked bridges, so i am assuming just the coating is cracked or mechanic would have said they need re sleeve ASAP. Now since i am thinking you cannot hone nikasil and re ring, these would then need to be re sleeved? Steel ones, and if so, does someone make a sleeve exactly for Bridgeports, or does my motor become something else if 6 new jugs put in? any info on who carries sleeves, what pistons are good etc. would be appreciated. I have a 2.4 EFI I am NOT racing this, and want to do most cost effective for now, and get a small 15- 20 hour season out of the motor, before complete tear down.
JIM
Previous Boats:
77' Switzer Craft 72 mph 175 hp
86' Lazer LTV 80 mph 200 hp
90' HST Bridgeport 97 mph 250 hp
86' Valero YT 80+ mph 200 hp
79' Vector 80+ mph 200 hp 85' Valero V 83+ mph/ Current 200
88 Valero YT not so fast, no good motor
NOW 85' Valero Vee 2.4 Bridgeport Carbs
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01-27-2015, 06:11 PM #2
The bridges are always at risk of cracking, since it's a one-piece casting, and the exhaust bridge gets much hotter than the surrounding water-cooled metal. Expansion and contraction takes its toll.
You'll need to send the bare block to a specialty machine shop like Ruck's. Yes, they make steel sleeves that are ported to fit the Bridgeport specifically.
You're flirting with disaster if you think you can just put a set of rings in it and run it "gently" with cracked bridges.'89 Hydrostream Vegas XT, '90 Merc 2.4 Bridgeport PCU EFI
My YouTube videos________My Flickr photo gallery
http://www.facebook.com/profile.php?id=1706097519
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01-27-2015, 10:13 PM #3
Do it right the first time and be done with it
1982 reaction 2.5 merc
1989 laser LTV (the project)
I said I was done with fiberglass.. no more glass........yeah right got another project
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01-27-2015, 11:30 PM #4
I'm not sure if Ruck is still doing this, but you can have him weld the cracked bridges and get the block replated. It allows you to avoid the sleeve route and stay with all nikasil plating. The bridges will be cracked all the way through the bridge, not just the plating. If they havent already been addressed, the pistons need the cooling mod over the bridge to prevent it from happening again.
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01-28-2015, 01:50 AM #55000 RPM
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Thanks, so the ports are exactly the same, as original Bridgeport Nikasil sleeves? can you give me an idea, how much sleeves run, pistons, etc. for all 6 and is pressing sleeves in very labor intensive? All the comments on here, aim towards doing it right now. Do they recommend runnning steel sleeves be kept to a lower RPM? i heard guys saying they were running 7,500 RPM's all day, but maybe not with steel?
JIM
Previous Boats:
77' Switzer Craft 72 mph 175 hp
86' Lazer LTV 80 mph 200 hp
90' HST Bridgeport 97 mph 250 hp
86' Valero YT 80+ mph 200 hp
79' Vector 80+ mph 200 hp 85' Valero V 83+ mph/ Current 200
88 Valero YT not so fast, no good motor
NOW 85' Valero Vee 2.4 Bridgeport Carbs
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01-28-2015, 10:19 AM #6
Last block I had done by ruck was about $1000 to replate it. Welding would be a little more. I agree, do it right or your just wasting time.
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01-28-2015, 10:36 AM #75000 RPM
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replace meaning re sleeve all 6? sorry, very new to this? jim
Previous Boats:
77' Switzer Craft 72 mph 175 hp
86' Lazer LTV 80 mph 200 hp
90' HST Bridgeport 97 mph 250 hp
86' Valero YT 80+ mph 200 hp
79' Vector 80+ mph 200 hp 85' Valero V 83+ mph/ Current 200
88 Valero YT not so fast, no good motor
NOW 85' Valero Vee 2.4 Bridgeport Carbs
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01-28-2015, 12:00 PM #8
I think you need to send your block to Ruck and have him look at it. That is going to be the only way for sure to knowwhat needs to be done. You could try calling but think he will want to see it to give an aaccurate estimate.
Dave1980 Cougar 19 tunnel,90 2.4L Bridgeport EFI in middle of restoration.
1988 BAJA Sunsport 186, 96 225 Pro Max
79 12' Auminum, 95 Merc 9.9
RIP Stu
"So many idiots, so few bullets"
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01-28-2015, 02:41 PM #9
It's a little over two hours' drive away... Maybe you could make an appointment to inspect the block and get you a quote while you're there with it. .
'89 Hydrostream Vegas XT, '90 Merc 2.4 Bridgeport PCU EFI
My YouTube videos________My Flickr photo gallery
http://www.facebook.com/profile.php?id=1706097519
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01-28-2015, 03:02 PM #10> Stainless steel Merc cowling plates - $110 shipped TYD - LINK <
1979 16' Action Marine/2.5L Merc S3000 - Metalflake Maniac
1984 18' Contender Tunnel/2.4 Merc Bridgeport
"Where does the love of God go, when the waves turn the minutes to hours?"
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01-28-2015, 03:07 PM #11
I'm pretty sure Jim Ruck has retired and turned the business to another guy. You have two choices 1- repair the bores (cracks) and have the block replated at US Chrome...and 1000$ is a good low end estimate 2- sleeve the affect bores with a steel sleeve. Cheaper buy 1/2 but the engine performance (RPM potential will be less) could be affected.
Go Time
2003XS GS 225 Promax/ 260 / 280
26 Regulator twin 250 EFI
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01-28-2015, 03:11 PM #12
225 pm > 2.4 bp. I'd part the thing out and go with a motor that you wouldn't have to touch for hundreds of hours.
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01-28-2015, 03:27 PM #135000 RPM
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well all good info for me to ck out! much appreciated all.
JIM
Previous Boats:
77' Switzer Craft 72 mph 175 hp
86' Lazer LTV 80 mph 200 hp
90' HST Bridgeport 97 mph 250 hp
86' Valero YT 80+ mph 200 hp
79' Vector 80+ mph 200 hp 85' Valero V 83+ mph/ Current 200
88 Valero YT not so fast, no good motor
NOW 85' Valero Vee 2.4 Bridgeport Carbs
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01-28-2015, 05:15 PM #14
In other words, if you were considering boring and sleeving all six holes, that would cost a fortune, and it still won't make as much power as a ProMax.
'89 Hydrostream Vegas XT, '90 Merc 2.4 Bridgeport PCU EFI
My YouTube videos________My Flickr photo gallery
http://www.facebook.com/profile.php?id=1706097519
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01-28-2015, 05:45 PM #15