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Mercury
Marine's X-Site:
The Next Generation Testing Facility
Article and Photos by Greg Terzian
X-Site Photos Courtesy of
Mercury Marine

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Administration building
at Lake X with its distinctive round "porthole" windows. |
After
nearly fifty years of using the famed “Lake X” as one of the
testing grounds for the latest in engine technology,
Mercury
Marine is moving to a new integrated testing facility on Watson
Bayou, Florida. The new location, X-Site, will carry on the
Mercury tradition of hands-on research and development and
real-world testing in a location that allows for a greater
variety of environmental conditions. X-Site takes the best
features of the famed Lake X and goes one step further – a
necessity, considering Mercury’s incredible developments in
marine technology and its well-known commitment to “tough,
reliable, and efficient” engines.
Lake X
was long known as the top secret testing ground for Mercury’s
racing engines. It was originally leased in 1957 by Carl
Kiekhaefer, who needed a remote and secure location to test his
new designs. The then-current Mercury testing grounds were also
overrun with pleasure boaters, which made safe testing difficult
and extensive endurance testing nearly impossible. |
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The famous Lake X
control tower |
After
extensive aerial searches, Lake Conlin, near St. Cloud, Florida,
proved to be an ideal location for Kiekhaefer. The 10,462 acre
property was completely isolated and featured a six mile course
that could be used for comprehensive testing. Its isolation
offered the security to develop new designs and it also meant
that there would be no danger to casual boaters during testing.
To highlight this new facility (and the newest six-cylinder, 60
horsepower Mark 75) Mercury conducted “Operation Atlas,” a
legendary endurance test unequalled even today.
Operation Atlas featured a fifteen foot runabout powered by a
Mark 75 (with a rotating crew of drivers) completing a grueling
course that was 25,000 miles long – a course equal to the
circumference of the earth. The endurance run was supervised
and certified by the United States Auto Club, which regulated
similar automotive records. When the Mark 75 successfully
completed the course in just over thirty-four days (with only
routine engine maintenance) Lake X’s place as the foremost
marine engine testing facility was secure, as was Mercury’s
reputation for reliability under extreme running conditions.
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Test boats stand
ready at Lake X |
Kiekhaefer
knew he had made the right choice in selecting Lake X, and took
steps to make Mercury Marine a part of the St. Cloud community.
Donating over $300,000 to the St. Cloud Hospital, he helped
ensure quality medical care for both town residents and the
Mercury Marine employees who worked on the potentially dangerous
side of cutting edge race technology. Kiekhaefer also showed a
concern for environmental issues long before it was ‘politically
correct’ industry policy, and initiated the first of many
studies of the effects of engine exhaust on the surrounding
environment in the late sixties |
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Currently under
construction, the new Mercury
X-Site facility offers a water testing environment capable of
serving Mercury's development needs for the future.
Photo Credit:
Mercury
Marine |
With the incredible advances in engine
technology though, it became necessary to move on to a more
integrated and better equipped testing facility. In 1957, a
boat that could go anywhere near 100 mph was the exception.
Today, this is the nearly
the norm, with several race boats capable of reaching 160 m.p.h.
The performance of today’s sport boats and race boats has simply
outgrown the usefulness of Lake X, with its limited three-mile
straight-aways. With Mercury Marine
leading the marine propulsion industry in technology and
performance, the need for a new, more advanced testing facility
to accommodate this pioneering growth became clear. As Lake X
Operations Manager Bill
Harris observed, “When you have a brand new boat and you’re
worried about the tabs, trim, rotation, rpm, and watching the
dash, three miles goes by in a heartbeat.”
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X-Site testing
facility will accommodate more boats and equipment.
Photo Credit:
Mercury
Marine |
In
addition to longer courses, X-Site presents a greater variety of
real world testing situations that will allow Mercury
technicians and engineers to more thoroughly test and improve on
new technologies. While Lake X could only offer the smooth
water of an inland lake, X-Site allows testing in both the rough
waters of the Gulf and the flat inter-coastal waters. Testers
can also choose to run on either the leeward or windward shores,
and can test seven days a week (unlike the weekday-only Lake
X). It is these relentless tests and the push for greater
marine technologies that makes the Mercury name synonymous with
performance and reliability, thus underscoring the importance of
the new test facility. X-Site will also accommodate laboratory
and office facilities, as well as the on site rigging that
helped make Lake X such a popular test location.
Mercury’s Lake X earned its place in history by being the
proving grounds for some of the most popular and innovative
marine engines for nearly half a century. The task of carrying
on this tradition is a not an easy one, but X-Site is prepared
to do that and more. Between the greater range of testing
conditions and the improved integration of on-site facilities,
X-Site is ready to take Mercury Marine to the next level of
marine performance.
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