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Testing The Taylor Marine Exhaust Tuner

 

When the Mercury three-liter platform was introduced several years ago, most outboard performance enthusiasts did not regard it as a performance solution. The three-liter Mercury 225 was a rather large and heavy engine for its horsepower rating. These new Mercury V6 engines found favor among fisherman and those running larger performance boats due to their excellent low-end torque and reliability.

Towards the end of the 1990s, the Mercury three-liter outboard matured, and it saw refinements in its fuel injection system as well as horsepower increases. Mercury introduced the 250 horsepower EFI, then the Pro Max 300. At 300 horsepower, the new Pro Max was suddenly a new performance prospect. While 225 horsepower from three liters was not all that impressive, 300 ponies from the same displacement was another story.

Left:  We decided to remove the entire midsection for photographic purposes, however this is not required for installation of the exhaust tuner.
Right:  The stock Pro Max 300 exhaust tuner.

Although the weight of these new 300 horsepower outboards kept it off the transoms of the smaller performance hulls, suddenly larger performance boats such as Skaters were trading in their high-revving 2.5-liter outboards in favor of the new 300 horsepower Pro Max engines. The new Pro Max 300 was a good performer, however, there were improvements to be had. Many came to realize that the Mercury 250 was rated very conservatively, and its performance did not lag far behind that of the 300. Additionally, the Mercury 250 was a consumer outboard, and it qualified for up to five years of warrantee coverage, unlike the Pro Max 300, which was limited to one year because of its classification as a performance outboard. Further, the Mercury 250 developed more torque at lower rpm than the Pro Max 300, allowing more “useable” power for the average user. All of these conditions became strong selling points for the Mercury 250 on the street. The Pro Max 300 just needed to separate itself more from its consumer relative.

Enter the Mercury 300X – the next high performance evolutionary step from the Pro Max 300. The 300X featured a completely new intake system, designed more closely to the 2.5 EFI horn systems, as well as other major improvements that resulted in a nearly 40 horsepower gain. The three-liter has finally come of age, however, those that owned the Mercury 225, 250, and Pro Max 300 wanted more gains from their engines without having to purchase a 300X. The Mercury three-liter performance aftermarket is just starting, and we’ll be looking at one entry into this new domain.

Left:  Unbolting the stock exhaust tuner from the exhaust plate.
Middle and Right:  The Taylor Marine exhaust tuner (left) and the stock Mercury 300 tuner (right).

Wayne Taylor of Taylor Marine and Machine has been producing radical fuel injection systems and aftermarket performance accessories for many years. He is well known in the racing community for the exotic XXtreme and OZZ MAD EFI (Maximum Air Delivery Electronic Fuel Injection) fuel injection systems for Mercury and OMC platforms.

Today we’ll look at the Taylor Marine and Machine Mercury three-liter exhaust tuner. What exactly is an exhaust tuner? The exhaust tuner on an outboard engine functions as the exit pathway for exhaust gases and water out of the block casting. Essentially, this is the exhaust manifold, or header of the system, if you will. The exhaust system on an outboard engine is basically comprised of the exhaust ports in the cylinders, the exhaust pathway in the engine block, the exhaust tuner, the midsection, and the lower unit. Unlike stock automobile and stern drive engine exhaust manifolds, most stock outboard exhaust tuners are not restrictive enough to affect engine performance much. The exhaust system on a stock outboard is essentially a compromise situation, offering good power and smooth running while keeping noise levels down. Performance-minded individuals will gladly trade some extra power for the added noise levels if a more relieved exhaust system. In fact, the increased exhaust volume is considered a bonus to many performance boaters.

Many exhaust tuners for the Mercury 2.4 and 2.5 series V6 engines have been introduced by different manufacturers, and while some claim significant horsepower increases, this is usually not the case. Generally, a tuner by itself on an otherwise stock engine will not alter the engine’s running attitude much, if at all.

Taylor Marine's Mercury three-liter tuner is among the first to reach the market for this application, and we installed one to our 1998 Mercury Pro Max 300 mated to a Progression 24LD to report on the results. This tuner is cast out of one piece of aluminum, with all machined surfaces nicely finished. It’s designed to work in any Mercury three liter engine.

 

 

Article Information

Taylor Marine and Machine offers a replacement exhaust tuner for the Mercury 3 liter engine platform.
 
Created:
January 25, 2003
 
By:
Greg Terzian
Wayne Lavender
 
Category:
Product Evaluations
 
Manufacturer Website
www.madefi.com