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Mercury Pro Max Charging Question

Jay,

I have a Mercury 1998 225 Pro Max with a 16 amp stator. The engine will start from cold, however after several hours of use, the engine will not start when hot.  The engine turns over, but wont fire up.  Do you know if this engine should have the 40 amp stator?  I suspect this is the culprit, since the engine is unable to keep the battery charged throughout the day.  This is of special concern since my boat is equipped with a hydraulic lift plate and various other instruments.  Could the problem be my charging system?

Kind Regards,
Ross


Ross,

All Mercury 225 horsepower Pro Max engines came equipped with a 40 amp stator. The 16 amp units were used only in the high performance race engines, such as the 260 horsepower EFI, so yours leads me to believe that it must have been retrofitted. It would cost a great deal to convert your Pro Max back to the 40 amp charging system; however a much less expensive option would be to run two batteries. I would consider that option before I spent the money to go to the 40 amp conversion. At the end of the day or when starting became difficult, simply switch to the fresh battery, or, you can wire the batteries in parallel, which would effectively double their capacity while keeping the 12 volt output. This is not an ideal solution, but much less expensive than the alternative.

Jay @ JSRE

 

 

 

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