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Understanding Crankcase Compression

Hi Jay:

Have you done any testing with varying two-cycle outboard crankcase compression ratios? I'm sure you're aware crankcase compression ratios are different than the combustion chamber ratios that most of us are familiar with. I've read in some engine design books where lots of testing was done with varying crankcase compression ratios on a sample test base of two cycle engines, but after testing was said and done, a ratio of around 1.5:1 was about optimum for high rpm (10,000+) or low rpm (below 6000). Any thoughts on this?

Thanks.
Boatnik


Boatnik,

We have done a lot of work with crankcase compression with the Mercury's. We have found that the amount of pressure is limited by the "weak link" in the chain, which is the reed itself. The reed sealing on a slight ledge with a slight amount of sealing area verses a large area of "masking" area is susceptible to damage and failure at it best, and when one tries to over pressurize the reed beyond service ability and port reed cages beyond sensibility, a failure is inevitable.

When crankcase compression becomes too high, the reed fails and allows the incoming intake charge that was to be used in the cycle of the motor to be "back" forced the other way. This has a detrimental effect on several aspects on the motor. If this is a plenum motor, the normally negative-charged plenum will become positively-charged around the suspect reed, and the one above and below it will suffer a loss of performance because of the positive pressure emitting from the leaking intake valve. Hopefully, you have taken note as to what I called the reed - an intake valve, because that's essentially what it is. With this loss of intake charge which is the 2-cycle's lifeblood it looses ability for cooling, lubrication, and resistance to detonation and with this charge going the other way the cylinder is domed. We have found by lowering the reed into the crankcase a nominal number and trying to stuff the block to demising the volume which has been created by porting and directional rod slotting we have increased torque and air speed. I have no scientific numbers just through doing dozens of them we have found the right combo. I am sort of like the old lady that bakes bread I can make it work but I can't tell you the exact amount of flour and baking power I use I just know how to do it and it works.

Hopefully I have answered your question and thanks for asking JSRE.

Jay @ JSRE

 

 

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